Projects Journal
Page 12

This page updated: Thursday, March 27, 2008


Projects Journal Index:
Page 1
(Bedside Table; Kitchen Cabinets)
Page 2 (Trivet; Writing Desk; Trad. End Table; Lamp)
Page 3
(A&C Coffee Table; TV Cabinet; Walnut Coffee Table; A&C End Table)
Page 4 (Walnut Hall Table; Granite Top Mission Table; Mission Hall Table)
Page 5 (708 Style Writing Table) (Mission Trestle Table)
Page 6 (Arts and Crafts Bench)
Page 7 (New Construction 2005-Kitchen)
Page 8 (Tool Drawers; Stacked Tansu)
Page 9 (Plan Rack; Door Restoration; Spice Rack; A&C House# Frame)
Page 10 (Craftsman Chair Reproduction)
Page 11 (A&C Kitchen Dining Set)
Page 12 (Cherry/Walnut Hope Chest)
Page 13 (Mission Sideboard)
Page 14 (Kitchen Drawers; Calendar Frames)
Page 15 (Corner Cabinet)
Page 16 (2008 Kitchen Project/Trash Pullout)

 

Cherry and Walnut Hope Chest - 12/14/06

CAD drawing of Front Elevation & Dimensions

A commissioned piece, this Cherry and Walnut Hope Chest is being made for a special young lady as a Christmas 2006 gift from a very special aunt.

It will be comprised of a cherry trunk/case; a walnut base, with divider and drawer space; 3 walnut fronted maple drawers; a walnut lid; and an interior cherry storage tray. The interior will be lined with aromatic cedar.

Raw materials to start the ball rolling:

  Extra wide cherry boards, carefully selected for the casework, on the left; and nicely figured black walnut for the chest's base, drawers and lid, on the right, have all been acclimating in the shop for a week or so ... a necessary step to allow the moisture content of the wood to reach equilibrium before milling/cutting to project dimensions.

Cherry Casework/Trunk: - 12/16-17/06

The four cherry panels (20" W x 15" H for the sides; and 38" W x 15" H for the front and back) were rough cut from the above stock, glued into wider panels, then cut to project dimensions and through dovetail 'pins and tails' cut into the sides of each panel for casework joinery.

Since this piece will be made entirely of hardwoods, the through dovetails, besides being a traditional joinery method for a case of this type (allowing for the inevitable wood movement of the solid boards and adding strength), add a touch of class and beauty.

Walnut Base: 12/18/06

Dry fit of the basic frame for the walnut base, with drawer openings and through dovetails cut. Two curves still need to be cut in bottom of the base front, and on each side piece:

Glued up base frame, with the curves cut, and with the router templates used to duplicate the curves in the foreground.

Walnut/plywood Divider: 12/19/06

The divider, between the base and the trunk, is made from 3/4" plywood (for dimensional stability) with the mitered walnut trim overhanging to provide a visual balance with the lid, which will be the same dimension.

The trunk sitting in its final resting place atop the base and divider to get an idea of how the shape of the piece is starting to show.

Walnut Lid:

The walnut lid is the next piece to fabricate.

Once that is complete, it will be time to sand to all the parts fabricated thus far to final grit in preparation for joining them into one piece ... a challenge in itself.

 The Casework, Base and Lid: 12/20-21/06

  All the basic components put into relative position for the first time.

It is now time to connect all these parts into one unit, then start work on the three drawers and the interior tray.

Drawers: 12/22/06

  Fabrication commences on the three drawers.

Made of 1/2" maple stock, they each require half-blind dovetails in their fronts, and a dado cut around the interior of all sides to hold the bottom, a 1/4" cherry plywood panel. A "false" overlay front of walnut will then complete the drawers.

12/23/06 - The three drawers completed, mounted, and the false fronts attached.

   

 ... and with that done and, except for a bit of touch-up sanding, applying a finish and the hardware, the exterior of the Hope Chest is complete:

Work has started on applying the aromatic cedar to the interior and fabricating the interior cherry tray.

Cedar Lining: 12/24/06

  With the aromatic cedar lining installed, the chest is now officially a "cedar" Hope Chest. Note the beveled edges in the top of the cedar in above right photo.

12/25/06 - The cold, rainy weather precluded applying any finish whatsoever, the interior tray is not complete, and none of the hardware could be mounted without unduly rushing an important and exacting task to the possible detriment of much good work.

However, and despite these last few finishing touches, the chest was complete enough to be able to make its appearance under the tree, where it was filled (drawers and all) to the brim with the young lady's other Christmas gifts, to the delight of all concerned:

 ... whereupon it will be returned to the shop to apply the finish and mount the hardware.

12/26/06 - The removable cherry interior tray, mounted with two mortised keyhole fasteners in the back, a cherry ledger strip for bottom support, and with three coats of clear shellac sprayed on:


 

1/06/07 -After 8 more days, 5 coats of poly/oil, two of oil/wax, the finished product:

 

 

... and, most importantly,

From this:

to this ... a happy young lady:

... That's all folks!



Page 1 (Bedside Table; Kitchen Cabinets)
Page 2 (Trivet; Writing Desk; Trad. End Table; Lamp)
Page 3
(A&C Coffee Table; TV Cabinet; Walnut Coffee Table; A&C End Table)
Page 4 (Walnut Hall Table; Granite Top Mission Table; Mission Hall Table)
Page 5
(708 Style Writing Table) (Mission Trestle Table)
Page 6 (Arts and Crafts Bench)
Page 7 (New Construction 2005-Kitchen)
Page 8 (Tool Drawers; Stacked Tansu)
Page 9 (Plan Rack; Door Restoration; Spice Rack; A&C House# Frame)
Page 10 (Craftsman Chair Reproduction)
Page 11 (A&C Kitchen Dining Set)
Page 12 (Cherry/Walnut Hope Chest)
Page 13 (Mission Sideboard)
Page 14 (Kitchen Drawers; Calendar Frames)
Page 15 (Corner Cabinet)
Page 16 (2008 Kitchen Project/Trash Pullout)

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