Projects Journal
Page 4

This page updated: Thursday, March 27, 2008


Projects Journal Index:
Page 1
(Bedside Table; Kitchen Cabinets)
Page 2 (Trivet; Writing Desk; Trad. End Table; Lamp)
Page 3
(A&C Coffee Table; TV Cabinet; Walnut Coffee Table; A&C End Table)
Page 4 (Walnut Hall Table; Granite Top Mission Table; Mission Hall Table)
Page 5 (708 Style Writing Table) (Mission Trestle Table)
Page 6 (Arts and Crafts Bench)
Page 7 (New Construction-2005 Kitchen)
Page 8
(Tool Drawers; Stacked Tansu)
Page 9 (Plan Rack; Door Restoration; Spice Rack; A&C House# Frame)
Page 10 (Craftsman Chair Reproduction)
Page 11 (A&C Kitchen Dining Set)
Page 12 (Cherry/Walnut Hope Chest)
Page 13 (Mission Sideboard)
Page 14 (Kitchen Drawers; Calendar Frames)
Page 15 (Corner Cabinet)
Page 16 (2008 Kitchen Project/Trash Pullout)
 

 

Walnut and Cherry Hall Tables

   9/16/03 - A traditional, and very simple, hall table made from walnut scraps leftover from a previous project. The table will be 12" wide, 28 3/4" tall, and 28" long, and the rectangular top will have a 1/4" cherry inlay, strip 1" from the edge, and cherry splines on the miter joints. 9/21/03 - Table, not yet finished, but placed to get a sense of how it will fit in its designated location. At this time it only has the first of five coats of oil/poly/varnish finish.

20/20 Hindsight Department: Entirely unremarkable and mostly overlooked, the table simply sits in the entry hall and performs its intended function without fanfare or notice. I still feel the simplicity of the design turned out well. If someone does take notice, you can bet they are a connoisseur of hand crafted furniture.

5/14/05 - Here are three more of the same style, two made on commission. The walnut is "homegrown" stock, from Arkansas, and was sitting under the crawlspace of a house for a number of years before it was presented to me by my wife's Uncle Tete from Gurdon, AR. (... and yes, they are getting one of the tables in appreciation of that wonderful gesture). They are all finished with a hand-rubbed, poly/oil finish, followed by a poly/oil/wax combination.

... and another of the same style in it's final resting place.

 

  8/8/07 - And yet another in a similar style/vein. Made with cherry and walnut off cuts from the Hope Chest project, this one was made to fill a specific location at the bottom of a stair well where nothing else seemed to fit. It was whipped out in about half an hour using floating tenons done on the Multi-Router. I left the finishing until this date, approximately 8 months after making the table, when the weather finally got right for spraying ... nothing but amber shellac, cut 50/50 with alcohol, and sprayed on with an HVLP rig.


Kitchen Side Table (Mission Style with Granite Top)

  12/18/03 - An original design for a specific location in the kitchen. The granite top, a finished slab leftover from another project, dictated the dimensions of the planned table.

SWMBO wanted this table to have a heavy, massive appearance to match the stairway newels, which are close by. With that in mind, the legs were planned for 3" X 3" X 29 1/2" and glued up from 8/4 quarter sawn white oak stock, then jointed and planed to final thickness. The tapers are cut on the table saw. I left cutting the mortises until last in the event the wrong side of a leg is accidentally tapered, saving me from having to plug a suddenly "misplaced" mortise.

12/21/03 - Mortise and tenon joints cut in all legs, rails and spindles. Dry fit of all components of end assembly prior to glue-up.

12/23/03 - Rear and front rails/aprons finished and dry fitted before glue-up.

A method for matching the grain of an inset drawer front and its apron:

The opening for the drawer, and the drawer front itself, was cut from one solid board of 37" X 5 1/2" X 3/4" QSWO, with the goal of insuring a pleasing grain match across the front apron and drawer.

This was accomplished by first ripping 1 1/16" off the top and bottom of a carefully measured apron of sufficient height to make an upper rail, a lower rail, and a middle section between the two from which the drawer front will be cut. A 1/4" allowance for the two rip saw kerfs was also added to the height of the uncut apron.

The drawer front was then cut from the middle section, leaving it and the two cut-offs on each end.

These two end cut-offs were then glued back into their original positions at the ends of, and between the top and bottom rails. NOTE: A 1/16" inset on each end was necessary to make up for the two crosscut saw kerfs when cutting out the drawer front.

The resulting front apron, now with a perfectly sized drawer opening, is then trimmed to final width and tenon's are cut in both ends to fit the mortises in the legs.

This method insures a perfect fit for the drawer front in the drawer opening, with an even 1/16" gap all around, and with a perfect grain match across the apron and drawer ... the most visible part of the table.

12/25/03 - One coat of stain applied. While drying, the piece is moved into the kitchen so it could be used during the family Christmas festivities. The 3" legs are 'as designed', but turned out a bit too "massive" for my taste.

20/20 Hindsight Department:  A 1" wide, 45 degree bevel on the inside of each leg, extending down to where the taper starts, would have made the legs appear less wide when viewed from an angle.

In the "Every Project Has At Least One Serious Screw-up" department, the 1/4" collet on the router table router was acting up and while attempting to cut the 1/4" blind groove in the drawer front for the drawer bottom to ride in, the bit crept up and broke through the perfectly grain matched, 3/4" drawer front. Another good reason to always use push blocks when making non-through cuts on a router table.  A "Dutchman" filled the resulting oval shaped hole to the extent that it is all but invisible. 

Mission Hall Table 

 

1/12/04 -  A Mission style hall table made entirely from cutoff's and scrap stock from previous projects. Table is 34" H X 28" W X 12" D, said dimensions dictated entirely by the size of the available scrap material.

20/20 Hindsight Department: Despite its low birth and hasty construction, this piece is turning out to be one of my better design attempts and is much more elegant in person than the above photo suggests. In the event of a future version I may consider a more pronounced bevel on the bottom edge of the top to lighten its thick appearance ... that would also work particularly well with, and complement, the adding of the bowl in the photo. 


Page 1 (Bedside Table; Kitchen Cabinets)
Page 2 (Trivet; Writing Desk; Trad. End Table; Lamp)
Page 3
(A&C Coffee Table; TV Cabinet; Walnut Coffee Table; A&C End Table)
Page 4 (Walnut Hall Table; Granite Top Mission Table; Mission Hall Table)
Page 5 (708 Style Writing Table) (Mission Trestle Table)
Page 6 (Arts and Crafts Bench)
Page 7 (New Construction-2005 Kitchen)
Page 8
(Tool Drawers; Stacked Tansu)
Page 9 (Plan Rack; Door Restoration; Spice Rack; A&C House# Frame)
Page 10 (Craftsman Chair Reproduction)
Page 11 (A&C Kitchen Dining Set)
Page 12 (Cherry/Walnut Hope Chest)
Page 13 (Mission Sideboard)
Page 14 (Kitchen Drawers; Calendar Frames)
Page 15 (Corner Cabinet)
Page 16 (2008 Kitchen Project/Trash Pullout)

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