Projects Journal
Page 5

This page updated: Thursday, March 27, 2008


Projects Journal Index:
Page 1
(Bedside Table; Kitchen Cabinets)
Page 2 (Trivet; Writing Desk; Trad. End Table; Lamp)
Page 3
(A&C Coffee Table; TV Cabinet; Walnut Coffee Table; A&C End Table)
Page 4 (Walnut Hall Table; Granite Top Mission Table; Mission Hall Table)
Page 5 (708 Style Writing Table) (Mission Trestle Table)
Page 6 (Arts and Crafts Bench)
Page 7 (New Construction-2005 Kitchen)
Page 8
(Tool Drawers; Stacked Tansu)
Page 9 (Plan Rack; Door Restoration; Spice Rack; A&C House# Frame)
Page 10 (Craftsman Chair Reproduction)
Page 11 (A&C Kitchen Dining Set)
Page 12 (Cherry/Walnut Hope Chest)
Page 13 (Mission Sideboard)
Page 14 (Kitchen Drawers; Calendar Frames)
Page 15 (Corner Cabinet)
Page 16 (2008 Kitchen Project/Trash Pullout)

 

Writing Table (in the style of the Stickley #708)

  1/04 - On the drawing board is my design for a writing table in the style of the "Stickley #708 Two Drawer Writing Table" introduced in the early 1900's by Gustav Stickley.

Overall dimension are the same as Stickley's table. However, departures from Stickley's design are evident in the replacement of the side and back panels with Mission style slats; changes in dimension of the front and side aprons to facilitate a better, in my opinion, double drawer assembly and grain match across the drawer fronts and apron; and a different approach to the simpler "letter rack" found on the original.

1/31/04 - Finished cut list and milled and batch cut the legs, aprons, drawer fronts, and stretchers out of quarter sawn white oak for the writing table.

2/06/04 - Picture 1 - Dry fit of basic frame parts. Pictures 2 and 3 - The front apron, back apron, and drawer divider assembly. Pictures of the original 708 writing table show a drawer divider assembly with the end grain of the divider visible between the drawers. The original appears to have used mortise and tenon joinery on this assembly only where the drawer divider joined the back apron. The above method, attaching the divider using mortise and tenon joinery to both a modified front apron, as well as the back apron, should allow a grain match across the double drawer fronts and front apron without the divider showing. The method used here for building this front apron was similar to that described in the Kitchen Side Table.

2/12/04 - Basic writing table, without the two drawers or letter rack, stained and brought inside to dry while the remainder of the project moves forward in the shop.

 

MDF template for end panels and dividers of letter rack. Drawn with a plastic "French curve", the template is used with a router and pattern bit to precisely duplicate the curve in the parts.

 

  2/25/04 - Letter rack parts and dry fit prior to glue-up. The joinery in the 1/2" quarter sawn white oak is all splines, except for the stopped housing joints for the 1/4" thick dividers, and is going to be a veritable puzzle to glue together.

 

    2/28/04 - 3/2/04 -  Letter rack and drawers completed and stained. Sprayed final shellac coats. Will allow to cure for 30 days before final rub out and waxing.

 

  ... and this is where it goes in the scheme of things.

20/20 Hindsight Department: Not much to say here. In actual use, the design is pleasingly functional and serves its intended purpose well (not surprising, since G. Stickley's piece was the inspirational model). Folks either like or dislike the slats versus panels, but I am partial to the former as it adds a bit of lightness to the "boxiness" of the original. During the design stage, I was initially concerned about the added height to the letter rack upsetting Stickley's overall proportions and maybe making the piece seem top heavy, but that has not been the case, at least in its intended setting.

 


 

Trestle Table in the Mission style

  3/11/04 - QuickCAD drawing of the initial design (details will change as the table evolves during fabrication) for a table to fit location in a kitchen where size is a limiting factor. An 'apron' table was not considered due to the look, and the trestle design decided upon because it does allow the seating of up to six without the banging of knees against table legs. Mission style "slats" were also desirable to compliment existing decor, but use, size and placement are still undecided.

 

  3/13/04 - Batch cut legs, footers, and the two top stretchers for the trestle end assemblies. Cut mortises in the top part of each foot and glued them up in preparation for bandsawing the profile. 

 

    3/15-16/04 - MDF template fabricated and used to rough cut foot of trestle ends. Trestle end assemblies checked for square and dry fitted. Each foot of the trestle ends routed flush with template and upper and lower stretcher cut to size with through mortise and tenons fitted to end assemblies.

Used an Amana #57186, 4 1/2", four flute, top bearing flush trim bit with 1/2" shank to route the feet flush with the template. This is an excellent bit, will flush cut up to 2" with minimum tear out, and is well worth the high price tag ($50 +/-) when dealing with expensive stock. 

Judging from the look of the project at this stage, and the way the design is panning out, I've  decided to go with the original plan of using slats in the middle third of the stretchers. Besides a decorative, and recognizable detail fitting the exposed joinery, they will also be functional as they will definitely serve to stiffen the 42" span.

  3/17/04 - Joinery for table is complete. Beveling the edges of the through tenons, sanding the parts, and staining prior to glue up is all that remains for the undercarriage ... then on to the table top.

3/20/04 - After sanding and staining, the trestle assembly was brought indoors to it's proposed location in the kitchen. A temporary top of 3/4" plywood was cut to the largest dimensions possible for the space and mounted to the trestles. This step is helpful in seeing if the planned dimensions work in the location, and how they fare in actual use.

  3/20-25/04 - Last steps in glue-up and scraping of the table top. The top will be cut to a final 70" X 42" and weighs in at 100 pounds.

Ten 1 1/4" thick, quarter sawn white oak planks were jointed and glued up in three groups of three planks each, with one plank left out.  After curing for 24+ hours, these three groups were then ripped to just shy of 13" and run back through the planer, along with the odd plank. Two of the three groups were then glued together, and the single plank was glued to the remaining three board group. This left two components, six and four planks respectively, for the final glue up, and only three glue joints to scrape down and level.

Biscuits were used to assist in aligning each stage of the glue-up, and two 48" 2" X 4" "spacers" were jointed, ripped to same thickness, and cleats screwed to their sides so they could be clamped to the workbench to hold the final glue-up, which is 6" wider than the workbench. Waxed paper was used to keep the top from being glued to the spacers and, because pipe clamps have a tendency to bow a panel glue-up slightly, the 60 pound bench top hollow chisel mortiser added just a bit of weight/insurance to keep the last glue joint perfectly flat.

     3/26/04 - Completed table, stained and brought in from shop to dry for a week, before top coat being applied. Final pictures of this project will await the top coat application.

20/20 Hindsight Department: As is so often the case with the first implementation of an original design, there are elements that you feel would perhaps have made a more pleasing-to-the-eye end product. In this case, and were I to build this particular table again, I would definitely consider doubling the thickness of the two "feet". The 1 3/4" thick legs, coming out of mortises in 3 1/2" thick feet, would add a bit of balance to the wide top when viewed from the side.


Page 1 (Bedside Table; Kitchen Cabinets)
Page 2 (Trivet; Writing Desk; Trad. End Table; Lamp)
Page 3
(A&C Coffee Table; TV Cabinet; Walnut Coffee Table; A&C End Table)
Page 4 (Walnut Hall Table; Granite Top Mission Table; Mission Hall Table)
Page 5
(708 Style Writing Table) (Mission Trestle Table)
Page 6 (Arts and Crafts Bench)
Page 7 (New Construction-2005 Kitchen)
Page 8
(Tool Drawers; Stacked Tansu)
Page 9 (Plan Rack; Door Restoration; Spice Rack; A&C House# Frame)
Page 10 (Craftsman Chair Reproduction)
Page 11 (A&C Kitchen Dining Set)
Page 12 (Cherry/Walnut Hope Chest)
Page 13 (Mission Sideboard)
Page 14 (Kitchen Drawers; Calendar Frames)
Page 15 (Corner Cabinet)
Page 16 (2008 Kitchen Project/Trash Pullout)

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